Fuel Contamination Advisory - July 23, 2004

The following is an overview of a recent experience that I personally went through in preparation of getting my Chinook 912 ready for its first test flight with the new ASAP Retract gear. 

During the week of July 12, we installed the new ASAP retract for the Full Lotus floats on my Chinook 912. The airplane had been sitting in our hangar for about 9 months. It had normal mo-gas in the tanks. We finished the installation and rolled the airplane out to do a complete and thorough engine run-up. From past experience I know that the gas will have deteriorated to the point that it required draining, but I decided since I was just going to do a static run-up that I would just use what was in the tanks. The engine started but of course ran rough, it would idle and then during the application of RPM it would stumble and then catch after a certain amount of throttle movement.  So I decided to switch tanks and after a minute or so the engine completely quit. So I said that’s it, enough is enough lets roll it in and go through the fuel system.

The first thing I did was pull out the pick-ups in the strut mount fuel tanks (part # 12-16’s), I gave them both a shake, one was loose and free and one was stuck. So found out the cause as to why I had the engine quit on that one fuel tank. As it states in our owner’s operator’s manual, the pick-ups are to be changed Every 50 hours...(click here) or 4 weeks. ( Please note that we have moved this out of the 100 hour section into the 50 hour and also put a 4-week notation as well.)   I then changed both pick-ups and fuel lines inside the tank. Note: the grade of gas can greatly reduce or increase the life of fuel line, fuel filter, screens etc etc. For example if one was to use AV gas there have been reports of AV gas being used for a year or longer, however there is even a notation to this statement and that is dependant on climate, which will once again affect the above mentioned items.  Water and UV being two of the more notable culprits.

It is easy to check these by unscrewing the pick-up tube inspecting the one-way valve.

 
After filling the tanks with new fuel I noticed I had one drain valve leaking, so I drained the fuel and unscrewed the drain valve, you can see the condition of the drain valve in the photo. I also replaced the fuel filter which was also contaminated.

After filling the tanks with new fuel I noticed I had one drain valve leaking, so I drained the fuel and unscrewed the drain valve, you can see the condition of the drain valve in the photo. I also replaced the fuel filter which was also contaminated.

So with new items (as noted above) and new fuel installed I once again pushed the airplane out and tied up the tail and proceeded to do a full power run-up. The idle was noticeably improved but I still had a hesitation from idle to full power. I switched tanks and the problem still existed so once again I pushed the airplane back in the hangar and said I will work on the airplane first thing Monday.Saturday and Sunday were extremely nice days and it would have been a great day to go flying but also not having an airplane 100% healthy was and always is a no go for me!

Monday morning I removed the carbs and found the reason for my mid range hesitation. As you can see by the photo the jet needle was fully engaged with spent fuel residue. Seeing the needle in this condition I decided to disassemble the complete carb.


You can see the amount of contamination throughout the complete carb. This could have been resolved very simply by draining the fuel before the airplane was put away.

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